Introducing a way to keep battery costs for forklifts cheap!
An essential "forklift" in
factories and workplaces.
It is a cargo-handling vehicle for carrying heavy objects. It runs on battery power and lifts and lowers luggage with a fork.
A battery is required to drive a forklift truck in a cargo vehicle, but when the battery is depleted it will not work and should be replaced immediately.
Therefore, I would like to explain "battery regeneration" that companies that are considering replacing forklift batteries should know.
Let's take a closer look at what a playback battery is and how long it lasts.
It is a cargo-handling vehicle for carrying heavy objects. It runs on battery power and lifts and lowers luggage with a fork.
A battery is required to drive a forklift truck in a cargo vehicle, but when the battery is depleted it will not work and should be replaced immediately.
Therefore, I would like to explain "battery regeneration" that companies that are considering replacing forklift batteries should know.
Let's take a closer look at what a playback battery is and how long it lasts.
Table of Contents
- Forklift battery replacement
- What is a playback battery?
- Regenerative battery benefits
1. Forklift battery replacement
A battery that is indispensable for
moving a forklift.
Details such as the timing of battery replacement and the cost of battery replacement will be explained in detail.
If you are thinking of replacing the battery, please check it out.
Details such as the timing of battery replacement and the cost of battery replacement will be explained in detail.
If you are thinking of replacing the battery, please check it out.
1-1. How the forklift battery works
Most forklift batteries use lead
batteries.
The forklift is moved by "charging", which converts electrical energy into chemical energy, and then storing it, and by "discharging," which extracts electrical energy. It has the property of being able to repeat this several times.
However, a phenomenon called "sulfation" occurs each time it is repeated, and the battery gradually deteriorates.
Sulfation is a phenomenon in which lead sulfate adheres to the electrode plate in the electrolytic solution, which is a major problem that leads to battery deterioration.
Depending on how the battery is used, it will change when it is no longer usable, but its life is generally fixed.
The forklift is moved by "charging", which converts electrical energy into chemical energy, and then storing it, and by "discharging," which extracts electrical energy. It has the property of being able to repeat this several times.
However, a phenomenon called "sulfation" occurs each time it is repeated, and the battery gradually deteriorates.
Sulfation is a phenomenon in which lead sulfate adheres to the electrode plate in the electrolytic solution, which is a major problem that leads to battery deterioration.
Depending on how the battery is used, it will change when it is no longer usable, but its life is generally fixed.
1-2. Battery life is approximately "5-6 years"
The battery life of a forklift is
about 5-6 years.
It depends on how many "charges" and "discharges" are repeated and how many hours the forklift is used, but generally the life expectancy is about 5 years.
Regular maintenance will extend the battery life, and conversely it will shorten it.
Checking the battery before moving the forklift and refilling the battery refill water will be the basic maintenance.
If you want to keep using the battery for a long time, please perform regular maintenance.
It depends on how many "charges" and "discharges" are repeated and how many hours the forklift is used, but generally the life expectancy is about 5 years.
Regular maintenance will extend the battery life, and conversely it will shorten it.
Checking the battery before moving the forklift and refilling the battery refill water will be the basic maintenance.
If you want to keep using the battery for a long time, please perform regular maintenance.
1-3. Battery replacement cost
When the operation of the forklift
becomes sluggish, it is time to replace the battery.
When the battery itself gets hot, it's a sign that the battery is nearing the end of its life, and I don't know when the battery will run out.
Many people may be wondering how much it costs to replace a new battery even if it needs to be replaced.
Depending on the manufacturer that sells the battery, it costs hundreds of thousands to 1 million pkr even if it is cheap.
It's a big pain for a business operator who has many forklifts, and it is hard to afford it if you think that it will cost hundreds of thousands of pkr just to replace the battery. So one would like to recommend the reproduction battery.
It is also a battery for forklift trucks that many businesses are paying attention to.
When the battery itself gets hot, it's a sign that the battery is nearing the end of its life, and I don't know when the battery will run out.
Many people may be wondering how much it costs to replace a new battery even if it needs to be replaced.
Depending on the manufacturer that sells the battery, it costs hundreds of thousands to 1 million pkr even if it is cheap.
It's a big pain for a business operator who has many forklifts, and it is hard to afford it if you think that it will cost hundreds of thousands of pkr just to replace the battery. So one would like to recommend the reproduction battery.
It is also a battery for forklift trucks that many businesses are paying attention to.
2. What is a playback battery?
2-1. Resolve and regenerate the sulfation
A "reproduced battery" is a
battery that has been degraded and can be used again.
The reason why the battery does not work is because the lead sulfate clings to the electrode plate and the current does not flow properly as explained earlier.
Therefore, in order to reproduce, you must first "make it easy to pass electricity".
The lead sulfate attached to the electrode plate is decomposed to make it easier to pass electricity. There is no problem because the decomposed lead sulfate dissolves in the electrolyte as it is. This will allow the battery to be used again and the forklift to move.
Recently, a rechargeable battery with such a structure has been drawing attention, and many businesses have begun to adopt it.
If you're thinking about replacing the battery, why not try buying a new battery, but include a regenerative method in your options?
The reason why the battery does not work is because the lead sulfate clings to the electrode plate and the current does not flow properly as explained earlier.
Therefore, in order to reproduce, you must first "make it easy to pass electricity".
The lead sulfate attached to the electrode plate is decomposed to make it easier to pass electricity. There is no problem because the decomposed lead sulfate dissolves in the electrolyte as it is. This will allow the battery to be used again and the forklift to move.
Recently, a rechargeable battery with such a structure has been drawing attention, and many businesses have begun to adopt it.
If you're thinking about replacing the battery, why not try buying a new battery, but include a regenerative method in your options?
2-2. How to not damage the electrode plate
I worry that if the lead sulfate on
the electrode plate is decomposed, it may adversely affect the electrode plate,
but this is never the case.
Since a special machine is used for regeneration, lead sulfate can be decomposed without damaging the electrode plate.
Rest assured that if you use a special machine that can regenerate, you can regenerate the electrode plate without damaging it.
Some will regenerate the batteries themselves, but will fail if they are not decent machines.
Even if it succeeds, the battery will soon deteriorate and it will stop working.
Don't forget that the battery will be regenerated because the lead sulfate on the battery electrode plate can be decomposed with a special machine.
Since a special machine is used for regeneration, lead sulfate can be decomposed without damaging the electrode plate.
Rest assured that if you use a special machine that can regenerate, you can regenerate the electrode plate without damaging it.
Some will regenerate the batteries themselves, but will fail if they are not decent machines.
Even if it succeeds, the battery will soon deteriorate and it will stop working.
Don't forget that the battery will be regenerated because the lead sulfate on the battery electrode plate can be decomposed with a special machine.
3. Regenerative battery benefits
3-1. Cost reduction
Buying a new battery costs money, but
a rechargeable battery costs less.
If a new battery costs 700,000 pkr, you can purchase a recycled battery for less than half the price of 300,000 pkr.
It will be a great cost reduction, and the floating money will be added to the management, so it is recommended for businesses. Due to cost reductions, the number of places that use recycled batteries is increasing, and some even use recycled batteries as spare batteries along with new batteries.
I think it can be said to be a great advantage in the management of the company.
If a new battery costs 700,000 pkr, you can purchase a recycled battery for less than half the price of 300,000 pkr.
It will be a great cost reduction, and the floating money will be added to the management, so it is recommended for businesses. Due to cost reductions, the number of places that use recycled batteries is increasing, and some even use recycled batteries as spare batteries along with new batteries.
I think it can be said to be a great advantage in the management of the company.
3-2. Earth-friendly
As global warming is progressing,
more and more companies are focusing their attention on eco-friendly
businesses.
The major advantage of regenerated batteries is not only cost reduction, but also earth-friendly.
By reusing without using a new battery, the used battery can be reused and CO2 emissions can be significantly reduced. It is said that the amount can be reduced by about 90% of new batteries.
It is also recommended as it consumes less energy than new products.
If the energy consumption is reduced, the cost can be reduced accordingly, so I think it is two birds with one stone.
Fortunately, you don't have to worry about inferior performance just because it was played.
You can move the forklift with confidence because the performance is not so different from the new one.
The major advantage of regenerated batteries is not only cost reduction, but also earth-friendly.
By reusing without using a new battery, the used battery can be reused and CO2 emissions can be significantly reduced. It is said that the amount can be reduced by about 90% of new batteries.
It is also recommended as it consumes less energy than new products.
If the energy consumption is reduced, the cost can be reduced accordingly, so I think it is two birds with one stone.
Fortunately, you don't have to worry about inferior performance just because it was played.
You can move the forklift with confidence because the performance is not so different from the new one.
Summary
I explained in detail how to replace
the battery of a forklift, but how was it?
If you are a business operator who has used only new products, please try using the regenerated battery once.
Since it can be reused with the same performance as a new product, it is possible to significantly reduce costs.
It must be a salvation method for companies that have been plagued by the expense of forklifts.
If you are a business operator who has used only new products, please try using the regenerated battery once.
Since it can be reused with the same performance as a new product, it is possible to significantly reduce costs.
It must be a salvation method for companies that have been plagued by the expense of forklifts.
- Battery moves by repeating "charge" and "discharge"
- Battery life is about "5 years"
- Replacing the battery with a new one costs hundreds of thousands to 1 million pkr
- What disassembles sulfation is "reproduction battery"
- Safe because it does not damage the electrode plate
- A significant cost reduction
- Earth-friendly
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